Using the Yamazumi Chart in Added Value Analysis of Work Processes

Authors

DOI:

https://doi.org/10.15678/ZNUEK.2020.0990.0604

Keywords:

Yamazumi chart, work analysis, Muda hunting, added value

Abstract

Objective: The article examines one type of Yamazumi chart in the process refining. This chart (or diagramme) is a modified version of the traditional chart, built with an ABC analysis taken into account. The subject of the research was a simple work process.

Research Design & Methods: The author analysed the literature and characterises the Yamazumi chart. After presenting a typology of the Yamazumi charts, the author proposes a modification and its application in the analysis of the process.

Findings: The Yamazumi chart is a fascinating tool for process improvement. Combining it with the analysis of added value and the use of the approach characteristic of the ABC method allows for a fairly innovative approach to improving work processes. The novelty of the Yamazumi chart is that it breaks away from process chronology, focusing instead on run times and the importance of added value.

Implications/Recommendations: Without a doubt, the Yamazumi chart in its modified version can be used in the analysis of work processes. Its primary advantage is its detachment from a process’ chronology, while focusing on runtime and the importance of added value.

Contribution: The Yamazumi chart allows the traditional approach to process analysis (from the beginning or the end) to be replaced by a system without the chronology, and thus it enables one to see the process in a different way than the widely accepted view.

Downloads

Download data is not yet available.

References

Ariyanti S., Azhar M.R., Lubis M.S.Y (2020), Assembly Line Balancing with The Yamazumi Method, IOP Conference Series: Materials Science and Engineering, vol. 1007, https://doi.org/10.1088/1757-899X/1007/1/012078. DOI: https://doi.org/10.1088/1757-899X/1007/1/012078

Bongomin O., Mwasiagi J.I., Nganyi E.O., Nibikora I. (2020), Improvement of Garment Assembly Line Efficiency Using Line Balancing Technique, „Engineering Reports”, April, https://doi.org/10.1002/eng2.12157. DOI: https://doi.org/10.1002/eng2.12157

Czifra G., Szabó P., Mĺkva M., Vaňová J. (2019), Lean Principles Application in the Automotive Industry, „Acta Polytechnica Hungarica”, vol. 16, nr 5, https://doi.org/10.12700/aph.16.5.2019.5.3. DOI: https://doi.org/10.12700/APH.16.5.2019.5.3

Ford H. (2007), Dziś i jutro, ProdPress.com, Wrocław.

Imai M. (2006), Gemba kaizen. Zdroworozsądkowe, niskokosztowe podejście do zarządzania, MT Biznes, Warszawa.

Kays E., Prodhan S., Karia N., Karim M., Sharif B. (2019), Improvement of Operational Performance through Value Stream Mapping and Yamazumi Chart: A Case of Bangladeshi RMG Industry, „International Journal of Recent Technology and Engineering”, vol. 8, nr 4, https://doi.org/10.35940/ijrte.D9926.118419. DOI: https://doi.org/10.35940/ijrte.D9926.118419

Liker J.T. (2005), Droga Toyoty, MT Biznes, Warszawa.

Martyniak Z. (1997), Organizacja i zarządzanie. 15 efektywnych metod, Antykwa, Kluczbork.

Martyniak Z. (1999), Organizacja i zarządzanie. 15 pionierów, Antykwa, Kraków.

Mikołajczyk Z. (1999), Techniki organizatorskie w rozwiązywaniu problemów zarządzania, PWN, Warszawa.

Mreła H. (1979), Metody badania pracy, PWE, Warszawa.

Rother M., Shook J. (2017), Naucz się widzieć. Eliminacja marnotrawstwa poprzez mapowanie strumieni wartości, Lean Enterprise Institute, Wrocław.

Sabadka D., Molnár V., Fedorko G., Jachowicz T. (2017), Optimization of Production Processes Using the Yamazumi Method, „Advances in Science and Technology Research Journal”, vol. 11, nr 4, https://doi.org/10.12913/22998624/80921. DOI: https://doi.org/10.12913/22998624/80921

Downloads

Published

23-07-2021

Issue

Section

Articles

How to Cite

Wacławik, Łukasz. (2021). Using the Yamazumi Chart in Added Value Analysis of Work Processes. Krakow Review of Economics and Management Zeszyty Naukowe Uniwersytetu Ekonomicznego W Krakowie, 6(990), 71-84. https://doi.org/10.15678/ZNUEK.2020.0990.0604